Double-Shaft Mixing Extruder High-Efficiency Mixing

Product Description

Introduction to Double-Shaft Mixing Extruder Equipment
The twin-shaft mixing extruder is a core raw material processing equipment in the brick, tile, ceramic, and building materials industries, integrating high-efficiency mixing and pre-extrusion molding functions. This equipment adopts a counter-rotating double-shaft design equipped with wear-resistant alloy mixing blades, capable of powerfully crushing and homogenizing raw materials such as clay, shale, and coal gangue. Simultaneously, it achieves preliminary compaction and plasticization of materials through the extrusion section at the discharge end, significantly improving the forming efficiency of subsequent vacuum extruders.

Technical Data
 

Model	Capacity	Length of Mixing Chamber	Mixing Shaft Center Distance	Weight	Dimension	Power
SJ3600	15-25m³/h	3600mm	360mm	5.5t	5200*2400*900	37
SJ4000	30-40m³/h	4000mm	400mm	7.5t	6200*2800*1100	55
SJ4500	50-80m³/h	4500mm	540mm	11.5t	7000*3400*1600	90/110

Core Advantages:
Double-Shaft Forced Mixing: Compared to single-shaft equipment, mixing uniformity is increased by over 40%, enabling dead-zone-free processing of high-viscosity materials.

Integrated Extrusion: Features an adjustable discharge outlet to output pre-compressed continuous material flow, reducing energy consumption of vacuum extruders.

Intelligent Adaptability: Supports variable frequency speed regulation (0-35 rpm adjustable) to meet process requirements of materials with different plasticity levels.

Industry 4.0 Compatibility: Equipped with pressure sensors and PLC interfaces for integration into automated production line control systems.

Typical Applications:
Suitable for raw material pre-processing in the production of fired bricks, hollow bricks, tiles, and other products. Particularly effective for processing recycled materials containing impurities or uneven moisture content (e.g., construction waste, river silt, etc.), with processing capacities ranging from 5 to 80 tons/hour (depending on model specifications).
Key Technical Terms:
Twin-Shaft Mixing Extruder (standard EN nomenclature)
Pre-extrusion molding
Wear-resistant alloy
Adjustable discharge outlet
Variable frequency speed regulation