Fully Automatic Clay Brick Tunnel Kiln
Tunnel Kiln is computer-controlled, continuously operating kilns. Pushers move the train of cars non-stop at a predetermined rate. This method is ideal for all ceramic industries requiring high volume production and/or a continuous production process. Computer technology allows kiln car movement through the kiln to be controlled for changes in firing curves and firing temperatures. This increases product recovery and minimizes production disruptions. Automatic controls can be programmed to make firing changes for differences in product size and color. Tunnel kilns vary in length, some being over 500 feet long.
|Tunnel kiln meters width||capacity||equipment of kiln||production days in a year|
|2.5||15-20 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 day|
|3.3||20-25 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 days|
|3.4||20-28 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 days|
|4||25-30 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 days|
|4.6||25-38 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 days|
|6.9||35-40 million pcs annual||Kiln cart, hydraulic ferry pusher, blower, loading machine, etc||330 days|
The advantages of Tunnel Kiln
1.Tunnel Kiln is the best solution when large volumes of product need to be fired in consistent conditions. They offer excellent temperature conformity and fuel consumption.
2.Tunnel kiln is automatic kiln, the brick loading and unloading automatic. Finished bricks are out of kiln after automatic cooling.
3.In the tunnel kiln, there are fixed pre-heating zone, firing zone and cooling zone, so each place is keep in one temperature range, easy to control the firing temperature and firing cycle.
Disadvantage of Tunnel Kiln
1.Tunnel kiln is more expensive compare Hoffmann kiln, needs many special building materials such as refractory bricks, steel structure, insulation products etc.
2.Tunnel kiln is computerized control, require high performance machinery and control system working properly, need more experience technician to operate.
Xi'an Brictec Engineering Co.,Ltd. was established in 2007 with the aim of finding solutions to serve the brick industry by a group of professionals who have more than 25 years of experience in all and each of the ceramics industry processes. There are five professional senior engineers, eight senior engineers and more than thirty technicians. They are specialized in mechanism and automation, electronics and electricity, dryers and kilns, construction and erection, business agents and administrative affairs.
We are capable to offer our clients the most efficient line-up of equipment and machinery for a cost effective investment.
BRICTEC have built reputation by concentrating on two principles:
(1) Professional knowledge for customers to reduce investment risk;
(2) Dealing honestly and straightforwardly with every customer, every employee, and every supplier.
1. Tailor Design for Whole Project
2. Kiln Manufacturer & Project Manager
3. Kiln manufacturer Expands to Total Plant Construction
4. Equipment Selector Optimization and Integration for Total Plant
5. Brick Plant Management Consultancy and After Sales Service
Our finished projects overseas
Through decades of supplying of over 50sets of kiln and dryer to brick manufacturer.Brictec has accumulated extensive knowledge of process flow requirements, raw material preparation, product forming, automatic handling system, and electronic controls. This expertise has inevitably led to client requests for expanded Brictec design/build services to the entire plant.
Tunnel Kiln 50,000Pcs/Day in Bangladesh with Small Tunnels Dryer
Tunnel Kiln 200,000 Pcs/day in China with Fully Auto Loading and Unloading System
Tunnel Kiln 100,000 Pcs/day in China with Fully Auto Stacking System
Tunnel Kiln 200,000 Pcs/Day in China with Fully Auto Stacking System
Two Tunnel Kilns 200,000Pcs/Day in China with Fully Auto Stacking System
Hoffmann Kiln 100,000Pcs/Day in India and Bangladesh
We are not only the equipment supplier, meanwhile we make optimization for equipment selection. Our access to experienced sub-contractors result in our clients obtaining a new plant with the proper equipment . You can rely on Brictec to deliver a complete plant-on-time and on-budget-producing a high quality product.
Brictec objective evaluation for different company machinery performance as there are over 100 brick making machinery suppliers in China. We help you to choose the most suitable machinery from China, i.e. some company professional stiff extruder, some professional for soft clay extruder, some are special for fully auto loading & unloading system, some professional for kiln and dryer facilities, so it would be difficult for you to purchase from those manufacturer by yourself and maintain the after-sales service , we make it all in one and whole project responsibility.
Welcome to contact us for more information!